Analysis of Effective Thermal Conductivity for Mineral Cast Material Structures with Varying Epoxy Content Using TPS Method

Conventionally, cast iron is the material used for high speed machine tool structures. As an alternate material to improve the structural properties, composite materials are being used, which are known to exhibit excellent thermal and mechanical properties. While selecting an alternate material, thermal conductivity is an important thermo physical property of the material that should be studied. A resin composite material has a lesser thermal conductivity and its thermal properties vary with the composition of the mixture. A material with lower thermal conductivity will have higher heat concentration within the structure, which may result in structural deformation. In this analysis, epoxy granite, a material which is tested to exhibit excellent mechanical properties has been selected to study its thermal properties. Tests are carried out using Transient Plane Source (TPS) method, on eight samples with varying volume fraction of epoxy content in the range 10-24%. It is observed that, the effective thermal conductivity decreases with an increase in epoxy resin content in the mixture because the resin content increases interfacial resistance between particles. Hence, lower epoxy content in the mixture that maximizes the effective thermal conductivity while maintaining good mechanical properties is to be selected.